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Spinning

One of the strong spinning bases in the country equipped with brand new state of art machineries strongly back up the entire process. Well-organized spinning units have a capacity for constantly checking quality standard and a distinctive product variety. The group has five spinning mills that contains 200,000 spindles and produing 110 tons of yarn everyday.

Spinning Mills

  • Ismail Spinning Mills Ltd. Spinning unit with 45,000 spindles
  • Yasmin Spinning Mills Ltd. Spinning unit with 46,000 spindles
  • Sufia Cotton Mills Ltd. Spinning unit with 51,000 spindles
  • Talha Spinning Mills Ltd. Spinning unit with 64,000 spindles

Expansion Plan

  • 1 Spinning Unit
  • 80,000 Spindles
  • 75 Tons

Weaving

Zaber & Zubair Fabrics has 1200 shuttle-less SULZER Wider width loom producing 150,000 meters of fabric in a day. This is one of the strength of the company and biggest among the similar trade4 through out the country. 200 Air Jet looms are expected to be in operation by October 2005 that will add another 80,000 meters of fabric which make the capacity 230,000 meters per day. With this strong backup of weaving unit, Zaber is capable to produce lower till higher count plain & sateen weave fabric using single and double pick insertion, twill, half panama, voile & different types of dobby patterns.

End of 2005 expected a total capacity of 2,45,000 meters of fabric per day out of 1600 shuttle less & 120 air jet looms

Expansion Plan

  • 400 Shuttle less SULZER looms
  • 120 Air Jet Looms
  • 95,000 meters fabric

Stiching

A dedicated workforce of 2000 highly skilled workers enable out stitching unit to process 35,000 Bed Sets, 5,000 Pairs Curtain & 2000 quilted comforter a day.Current Production lines includes Quilt Cover, Valance Sheet, Curtain, Flat & Fitted Sheet, Pillowcase, Decorative Pillows and Comforter to meet customer demands. Also the unit is capable to produce a wide range of high quality embellished products of various attachments like trim, lace, piping and many others.

Processing

Pre – Treatment
2 Singeing / De-sizing
2 Continuous Bleaching
Mercerizing
Osthoff
Goller, Brugman
Brugman
Germany
Germany, Holland
Holland
2.8m-3.2m
2.8m-3.2m
3.2m
Printing & Dying
3 Rotary Printing (12-16-20 Col)
1 Coupon
1 Thermosol
1 Pad Steam
 

J-Zimmer
J-Zimmer
Kuster, Aztec
Badcock

 

 

Austria
Austria
Germany, USA
Germany

 

 

2.8m-3.2m
2.8m
3.2m
3.2m

 

Finishing
3 Curing
6 Stenter
1 Washing
2 Calendar
 

Stork, Arioli, Badcock
Babcock, Monforts
Brugman
Ramisch Guarneri

 

 

Holland, Italy, Germany
Germany
Holland
Italy

 

 

2.8m-3.2m
2.8m-3.2m
3.2m
2.8m-3.2m

 

Raising ( Flannel )
6 Brushing Machine
 

Sucker Muller

 

 

Germany

 

 

3.2m

 

More of Processing